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4Technical Support -> Common Finished Product Failure Analysis
Common Finished Product Failure Analysis
Product defects Possible reason Handling methods
Finished a mold deformation Cooling time is too short, the finished product failed to cool enough Extended cooling time
Open mold speed too fast, strong pull deformation Slows mold opening speed
Finished product is defective Modify the mold
Mold temperature is too high, finished cooling is not in place Lower the mold temperature
Surface marks Speed too fast, the mold cavity can not be instantaneous discharge of air Reduce the rate of fire, so that the mold cavity of the air smoothly
The raw material contains moisture Bake material
Molding temperature is too high, the raw material by high temperature decomposition Lower the molding temperature
There is air in the tube Reduce the temperature of the pipe after the end of paragraph, increase the pressure
Burr Pressure is too large, parting force is greater than the clamping force, forced open mold Reduce the pressure, increase clamping force
Injection pressure and pressure is too high Reduce the injection pressure and pressure
Speed is too fast, the material temperature is too high Reduce the rate of fire and material temperature
Mold vent plug Clean the mold
Insufficient filling Insufficient injection pressure, firing rate is too slow Improve the injection pressure, firing rate
Molding temperature is too low, the flow channel is too small Improve the molding temperature, modify the flow channel
The air inside the mold cavity can not be completely discharged Increase the exhaust hole
Injection time is too short and the injection volume is insufficient Increase the injection time to increase the amount of injection
Combined line Insufficient injection pressure, too slow fire rate, gate and runner is too small Improve the injection rate and the rate of fire, modify the gate and runner
Molding temperature and mold temperature is too low Increase the temperature, increase the back pressure or speed up the screw speed
Insufficient exhaust in the confluence and no overflow pool Additional confluence of the Ministry of additional vent holes and overflow pool
Use excessive release agent Reduce the use of release agents
Finished gloss is poor Firing rate is too slow, lack of injection pressure, mold temperature is too low Improve the rate of fire, injection pressure, mold temperature
Mold cavity with water or grease pollution Wipe clean
Mold surface grinding is not good or gate and runner is too small Modify the mold
Insufficient injection or moisture in raw material Increase the injection pressure, firing rate, to extend the injection time or bake material
Rhyolite Injection pressure is too high or too low, too fast or too slow rate of fire Adjust the appropriate injection pressure and rate of fire
Holding time too short or gate too small Increase the holding time or increase the gate
Mold temperature and gate temperature is too low Increase the temperature
Material melting poor Increase the temperature, increase the back pressure or speed up the screw speed
Finished a mold rupture The material temperature is too low or the mold temperature is too low Increase the temperature
Stripping is not enough or improper ejection way Modify the mold
The gate is too small Modify the mold
Release angle is insufficient Modify the mold
Extrusion finished surface roughness Molding temperature is too low Improve the temperature and improve the screw speed
The mold temperature is too low Increase the mold temperature
Extruded surface of a block Tube is not clean, there are debris Cleaning material pipe
Additives such as masterbatch carrier is not required Find the corresponding color masterbatch
Extrusion volume is not enough Tube temperature is not enough Increase the temperature
Mold mouth with debris or screw speed is too low Clean the die or increase screw speed
Extrusion out of the finished product expansion Die temperature is too low or screw speed too fast Increase the die temperature, reduce the screw speed
Limit the material too fast Adjust the limiting device
Extrusion produces a lot of gas Melt temperature is too high Lower the melt temperature
There are debris in the material pipe Cleaning material pipe
Extrusion finished with pits The raw material contains moisture Bake material
Melt temperature is too high, the screw speed too fast Lower melt temperature and screw speed
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