Product defects
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Possible reason
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Handling methods
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Finished a mold deformation
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Cooling time is too short, the finished product failed to cool enough
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Extended cooling time
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Open mold speed too fast, strong pull deformation
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Slows mold opening speed
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Finished product is defective
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Modify the mold
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Mold temperature is too high, finished cooling is not in place
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Lower the mold temperature
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Surface marks
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Speed too fast, the mold cavity can not be instantaneous discharge of air
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Reduce the rate of fire, so that the mold cavity of the air smoothly
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The raw material contains moisture
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Bake material
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Molding temperature is too high, the raw material by high temperature decomposition
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Lower the molding temperature
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There is air in the tube
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Reduce the temperature of the pipe after the end of paragraph, increase the pressure
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Burr
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Pressure is too large, parting force is greater than the clamping force, forced open mold
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Reduce the pressure, increase clamping force
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Injection pressure and pressure is too high
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Reduce the injection pressure and pressure
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Speed is too fast, the material temperature is too high
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Reduce the rate of fire and material temperature
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Mold vent plug
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Clean the mold
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Insufficient filling
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Insufficient injection pressure, firing rate is too slow
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Improve the injection pressure, firing rate
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Molding temperature is too low, the flow channel is too small
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Improve the molding temperature, modify the flow channel
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The air inside the mold cavity can not be completely discharged
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Increase the exhaust hole
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Injection time is too short and the injection volume is insufficient
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Increase the injection time to increase the amount of injection
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Combined line
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Insufficient injection pressure, too slow fire rate, gate and runner is too small
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Improve the injection rate and the rate of fire, modify the gate and runner
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Molding temperature and mold temperature is too low
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Increase the temperature, increase the back pressure or speed up the screw speed
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Insufficient exhaust in the confluence and no overflow pool
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Additional confluence of the Ministry of additional vent holes and overflow pool
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Use excessive release agent
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Reduce the use of release agents
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Finished gloss is poor
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Firing rate is too slow, lack of injection pressure, mold temperature is too low
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Improve the rate of fire, injection pressure, mold temperature
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Mold cavity with water or grease pollution
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Wipe clean
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Mold surface grinding is not good or gate and runner is too small
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Modify the mold
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Insufficient injection or moisture in raw material
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Increase the injection pressure, firing rate, to extend the injection time or bake material
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Rhyolite
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Injection pressure is too high or too low, too fast or too slow rate of fire
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Adjust the appropriate injection pressure and rate of fire
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Holding time too short or gate too small
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Increase the holding time or increase the gate
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Mold temperature and gate temperature is too low
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Increase the temperature
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Material melting poor
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Increase the temperature, increase the back pressure or speed up the screw speed
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Finished a mold rupture
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The material temperature is too low or the mold temperature is too low
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Increase the temperature
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Stripping is not enough or improper ejection way
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Modify the mold
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The gate is too small
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Modify the mold
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Release angle is insufficient
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Modify the mold
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Extrusion finished surface roughness
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Molding temperature is too low
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Improve the temperature and improve the screw speed
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The mold temperature is too low
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Increase the mold temperature
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Extruded surface of a block
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Tube is not clean, there are debris
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Cleaning material pipe
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Additives such as masterbatch carrier is not required
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Find the corresponding color masterbatch
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Extrusion volume is not enough
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Tube temperature is not enough
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Increase the temperature
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Mold mouth with debris or screw speed is too low
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Clean the die or increase screw speed
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Extrusion out of the finished product expansion
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Die temperature is too low or screw speed too fast
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Increase the die temperature, reduce the screw speed
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Limit the material too fast
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Adjust the limiting device
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Extrusion produces a lot of gas
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Melt temperature is too high
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Lower the melt temperature
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There are debris in the material pipe
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Cleaning material pipe
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Extrusion finished with pits
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The raw material contains moisture
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Bake material
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Melt temperature is too high, the screw speed too fast
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Lower melt temperature and screw speed
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